Spline Shaft Threads: Dimensions, Tolerances and Thread Milling
September 28, 2026 · Exactalloy Technical Team
Spline Shaft threads appear across aerospace, oil and gas, automotive and general engineering; the tool choice depends on pitch range and material.
Quick answer: For Spline Shaft, choose full-profile thread mills for a chained batch of identical sizes and single-tooth mills when one tool must cover many diameters.
Thread form
The profile, flank angle and crest treatment define the thread; matching the tool geometry to the standard avoids gauge rejects.
Thread milling versus tapping
Thread milling covers a diameter range with one tool, produces a better finish in hard materials and never jams in a blind hole.
Tolerance classes
Common classes are 6H/6G for metric and 2B/3B for unified. Pick the class before ordering the tool.
Gauging
Check with Go/No-Go gauges or a thread micrometer; pitch diameter is the controlling dimension.
Specifications at a glance
| Parameter | Guidance |
|---|---|
| Standard | Spline Shaft |
| Typical pitch range | 0.5–3.0 mm depending on diameter |
| Tool type | Single-tooth / three-tooth / full-profile |
| Tolerance class | 6H (metric), 2B/3B (unified) |
| Coolant | Flood or through-tool |
Frequently asked questions
Can one thread mill cut both internal and external threads?
Yes — most thread mills cut internal and external forms with the same insert or tool.
How do I avoid a broken tap in a blind hole?
Use a thread mill; it cannot jam, and it retracts safely.
Related products
Get a quote and technical support
Exactalloy supplies Spline Shaft from stock, made-to-order and reground. Send your drawing or specification for a quotation and lead time within 24 hours. Contact us or browse all products.